Electric vehicle manufacturer Rivian Automotive has issued a significant safety recall affecting 34,824 delivery vans across the United States, citing a potentially dangerous defect in the driver’s seat belt system that could compromise occupant safety during crashes.
The recall, announced on December 3, 2024, targets specific Rivian electric delivery van models manufactured between 2022 and 2025. According to the National Highway Traffic Safety Administration (NHTSA), the affected vehicles contain seat belt pretensioner cables that are susceptible to damage from repeated misuse, potentially rendering the safety system ineffective when needed most.
Seat belt pretensioner cables play a crucial role in vehicle safety by ensuring that safety belts remain securely tightened against occupants’ bodies during frontal or side-impact collisions. When these cables become damaged, the pretensioner system may fail to activate properly, significantly increasing the risk of injury to drivers and passengers.
The NHTSA’s recall notice indicates that the problematic delivery vans were manufactured over a nearly three-year period, beginning in December 2021 and continuing through November 2024. This extended production timeline suggests the issue may have been present in the vehicle design for an considerable period before being identified and addressed.
The recall represents a notable challenge for Rivian, which has been working to establish itself as a major player in the competitive electric vehicle market. The company, known primarily for its electric pickup trucks and commercial delivery vehicles, has been scaling up production and delivery operations in recent years.
Vehicle recalls involving safety-critical systems like seat belts typically receive priority attention from both manufacturers and federal regulators due to the potential for serious injury or death if the defective components fail during an accident. The NHTSA requires manufacturers to notify affected vehicle owners and provide free repairs to address recalled safety defects.
Rivian has not yet announced specific details about the repair process or timeline for addressing the recalled vehicles. The company will be required to develop and implement a remedy that ensures the seat belt pretensioner cables function properly and can withstand normal use without degradation.
This recall adds to the growing list of safety-related issues that have affected various electric vehicle manufacturers as the industry rapidly expands production to meet increasing demand for zero-emission transportation solutions.




















































